Pharmaceutical packaging services are available for the packaging of many pharmaceutical products. These include private label contract manufacturing, Form-fill-seal machines, and in line cartoning. These packaging services can meet the needs of both manufacturers and distributors. The main goals of pharmaceutical packaging services are to protect the health and safety of patients, and to maximize the shelf life of the products. Regardless of size, shape, or complexity, pharmaceutical packaging services can help ensure the safety of the products.
Private Label Contract Manufacturing
A custom pharmaceutical manufacturer can provide a variety of services. These include low to high-volume production, label printing and designing, liquid filling, warehousing, and inventory control. These manufacturers can also offer services related to clinical research, development, and quality assurance. Private label contract manufacturing is available for both over-the-counter and prescription medications.
With private label contract manufacturing, manufacturers have established relationships with suppliers, which will save them time and money. Furthermore, they will have fewer production barriers. A private label manufacturer may also be more affordable, especially for products that are not as common as a generic. It is important to understand that contract manufacturing has its own risks and limitations. For example, third-party supply chain delays can affect production and shipping times.
Label Products
Private label contract manufacturing is an effective way to cut costs without sacrificing quality. Private label products are typically less expensive than their brand counterparts, and the customer base remains stable or even grows during recessions. Private labeling also allows manufacturers to modify production numbers, branding, and product lines. The downside is that private label manufacturers usually require a minimum order quantity. In addition, switching manufacturers may result in a loss of a client base.
Private label contract manufacturing can be a good option for companies that don't have the resources to create their own labels. This method may be more cost-effective for small companies, but smaller businesses may not be able to afford the risk of a product that is not up to par with their brand standards.
Private label contract manufacturing for cosmetics, pharmaceuticals, and other consumer goods requires a tight level of confidentiality. Brand marketers are very protective of their image and formulas, and contract manufactures take the same precautions. Nonetheless, many consumers are hesitant to learn that a product is not made by their brand.
Form-Fill-Seal Machine
Pharmaceutical packaging services are an important aspect of pharmaceutical manufacturing, and a form-fill-seal machine can help companies meet their needs. These machines are controlled by sophisticated computer software and control networks, and they can streamline the process and reduce production time. They are also highly flexible, allowing companies to apply a variety of packaging formats in a single run.
Form-fill-seal machines can be used in a variety of industries, including biotech, pharmaceuticals, and the food and beverage industries. The machines are automated and computer-operated, ensuring sterility by eliminating the risk of contamination during the manufacturing process. Another advantage of these machines is their low operating costs and higher production rate.
Ossid medical machines also offer numerous advanced features, such as a static eliminator, hinged upper tooling, and servo-actuated presses. Many of these machines also come with multiple stations for additional packaging options. Many of these machines are custom-designed and manufactured in the United States.
Extremely Competitive
The market for form-fill-seal machines is extremely competitive, with several key manufacturers offering their own flavors of technology. This can make selecting a machine intimidating. Furthermore, even machines from seemingly comparable manufacturers can vary in price. Therefore, it is imperative to select a machine that matches the needs of your organization.
Another important factor to consider is the type of films used. While prescription bottles are the most popular choice, other types of packaging are also used to package these products. Some of these other types of packaging include pouches, cartons, and bags. Some of the supplies used in pharmaceutical packaging include tape, film, dispensers, and packaging caps.
In Line Vision Systems
The use of in-line vision systems for pharmaceutical packaging services can be a useful tool for pharmaceutical manufacturers. To increase efficiency, these systems can help with the validation process, as well as improve first pass yield. However, to make the most of the vision system, pharmaceutical manufacturers must first know the products they will be packaging. They should also know the camera's field of view and illumination for each type of product.
One pharmaceutical company upgraded their vision system, converting it to a Cognex OCR/OCV system. This new technology uses vision to read barcodes and labels, and compares the results with an expected one. This technology reduced the false reject rate to less than 0.5 percent, resulting in improved first pass yield and overall equipment effectiveness.
Vision Systems
The use of vision systems for pharmaceutical packaging services requires a sophisticated combination of science and engineering. These systems must be able to detect and assess the integrity of pharmaceutical products and packaging. A machine vision system can even recognize minute differences in a kit's component parts. Because these systems are able to see the small details of a product, they are highly beneficial for the pharmaceutical industry.
The high sample throughput of these systems puts high demands on the vision sensor and image processing. A high-resolution imaging system is necessary to capture a high-contrast image that allows the machine to detect small defects. Cameras are linked to high-performance Windows-based industrial PCs with image processing software.
In Line Cartoning
In line cartoning for pharmaceutical packaging services is a process that forms sealed and side seamed cartons. A variety of automation options are available, including in line, batch-by-batch, and fully integrated solutions. A variety of features and benefits are available to meet the requirements of various packaging processes, from single-dose sterile packaging to complex multi-dose packaging.
Depending on the size and complexity of the pharmaceutical package, the company may provide a complete turnkey solution, including packaging and filling equipment. Alternatively, the company can provide only a portion of the packaging line, including the cartoning and case packing process. Moreover, the company's business units integrate systems from third-party OEMs and partners to create fully integrated solutions for clients. The integrated solution allows for single-source responsibility and best-of-breed technologies.
Complexity of the Pharmaceutical Packaging
Depending on the complexity of the pharmaceutical packaging, Tishma Technologies offers state-of-the-art cartoning automation. Its cartoners comply with the strictest sanitary and safety standards and are built for a wide variety of pharmaceutical packaging needs. These cartoning solutions are often used for secondary packaging of pharmaceutical vials and are known for their high speed, precision, and gentle product handling. These machines can also be integrated with Top Loaders for optimal packaging efficiency.
With serialization, pharmaceutical manufacturers can track products from primary packaging to pallet. By assigning a unique code to each product, serialization eliminates the risk of manipulation or counterfeiting. The company offers standard and customized serialization solutions. Other services offered include liquid filling (includes pharmaceuticals), powder filling (including pharmaceuticals) and sachet packing.
Quality Testing
Quality testing for pharmaceutical packaging services is a necessity for the pharmaceutical industry, as it helps ensure that the packaging used for a drug is appropriate for its intended purpose. This includes testing the packaging's components, which may come into direct contact with the drug. The USP 659 standard lays out the exact specifications for drug packaging, as well as the requirements for storage.
Several companies provide quality testing for pharmaceutical packaging. Some are listed below, in alphabetical order. Sepha is a leading company with more than 35 years of experience in the pharmaceutical industry. The company's services include integrity testing of solid dose pharmaceutical packaging, climate chamber testing, and more. The company has laboratories in North America, Europe, Asia, the Middle East, Africa, and Australia.
Pharmaceutical packaging services must protect the pharmaceutical product from leakage, loss, and environmental conditions. In addition to protecting the product from damage, these packages must preserve the contents and increase the shelf life. Therefore, the testing phase must be carefully planned. There are three types of tests that a pharmaceutical packaging company must undergo to ensure quality.
Integrity testing is another crucial aspect of quality assurance. These tests evaluate the integrity of a packaging system to ensure that it is compliant with all regulatory standards. It also helps to avoid the costs associated with "damage-in-transit." This ensures that the goods reach the end user in perfect condition.
Compatibility studies are essential for pharmaceutical top printing companies to ensure product stability. This involves testing both the product and the packaging material. Compatibility studies must also verify that the containers can protect the drug product from the environment.