With advances in medical care and technology, the pharmaceutical industry continues to grow. But any inefficiency in the process of printing the products can cause significant problems. Luckily, pharmaceutical printing services from VA Business Systems can help you reduce printing costs and improve efficiency in your business. In this article, you'll learn more about UV laser marking, Debossing, and Inkjet printing on uncoated tablets.
Inkjet Printing
The pharmaceutical industry demands quality printing with accuracy and legibility, as well as high throughput and traceability. Its regulations often require the use of 2D codes, multiple lines of human-readable information, and high-speed printing capabilities. Inkjet printers are able to meet these demands and are ideal for pharmaceutical printing. Thermal inkjet printers are capable of printing at high resolutions up to 600 DPI. As a result, they can produce highly legible and accurate printouts that comply with regulatory standards.
As a result, inkjet printing has been widely adopted in the pharmaceutical industry. Inkjet printing is a flexible solution, enabling the printing of multiple colours, machine-readable codes, and complex logos. The process also allows for easy changes in print format and data sequencing. It can also provide an alternative to debossing uncoated tablets, which is impractical in some cases.
Unlike other printing methods, inkjet printing can produce full colour swatches on printed material. It is particularly effective for colouring markings and warning labels, which are crucial for the pharma-printing industry. This type of technology also reduces the risk of sticking, picking, and other errors that may occur with traditional printing processes.
Another application of inkjet printing is in the printing of biological drugs. This technology uses nanoparticles and nanosuspensions. Nanoparticles are extremely small, and a minor change in their structure can impair their activity. The particles are then dispersed in the liquid that forms the ink.
Pharmaceutical manufacturers are increasingly using this technology to create personalized dosage forms. It can eliminate the need for several steps in the manufacturing process and make it possible to create highly effective tablets.
Uv Laser Marking
UV laser marking is a fast and reliable way to create high-quality marks on medical products. This laser technology can mark various materials including paper, plastic, and metal. It is becoming an increasingly popular marking option for pharmaceutical industries. This technology can help prevent counterfeiting by providing a permanent and clear mark without the need for inks or other materials.
Silicone rubber, a type of polymer used in medical devices, is a popular choice for UV marking. This material is available in white or transparent forms and can be easily marked by placing a laser on its inside surface. Intubation and intravenous infusion tubing, for example, must be marked with the date of manufacture and the original storage date. The laser's focused light focuses on the inside surface of the tube, which ensures that the mark is highly visible. It also leaves no visible trace of the laser on the outer surface.
Another technology to consider for pharmaceutical printing services is ink-jet printing. While it is faster and can produce a permanent code, ink-jet printing does have other drawbacks. Ink-jet printing is prone to spattering, image distortion, and drying problems. Furthermore, this method does not produce the high-resolution codes that UV laser marking does.
The lasers used for UV marking are more sensitive than conventional lasers. They can mark different materials at once. They can mark multiple adjacent products during indexing. Moreover, they can be installed in fume-exhaust units to ensure safety. Using thermal transfer overprinters is another option for marking medical products. These machines are integrated into packaging machinery and can print variable bar codes.
The process of marking pharmaceutical products is essential to keep track of them and prevent counterfeiting. However, infrared lasers have many drawbacks compared to UV lasers. UV laser marking services can eliminate these drawbacks while offering significant cost savings.
Debossing
Debossing is a process used to give a distinctive appearance to pharmaceutical products. Inkjet printing has become a widely accepted method for debossing, as it offers the greatest flexibility for various print formats, including multiple colours, machine-readable codes, and complex logos. Moreover, continuous inkjet printing allows for easy changes in data sequencing and print format. This process offers an alternative to debossing uncoated tablets, which are sometimes too soft for debossing.
Debossing can be done on a range of materials, including paper and card stock. Thicker materials, such as paper, are better suited for the process, as they are rigid and will maintain the raised pattern without buckling. Film materials, on the other hand, are prone to flexing and reverting to their original shape after the process is completed.
Pharmaceutical packaging is highly sensitive, and many pharmaceutical companies have particular requirements for the quality of the printing. For example, European drug manufacturers increasingly demand embossment on their packaging, which is mandatory for medical products in the European Union. This has increased the pressure on Indian printing companies to meet the demands of this international market.
Debossing pharmaceutical printing services are able to provide a high quality and unique finish for all your pharmaceutical products. By applying a thin layer of ink or foil, you can give your packaging products a custom look that's distinctive to you. The process can add an elegant, minimalistic look to your packaging.
Inkjet Printing on Uncoated Tablets
Printing technology has been increasingly used in the pharmaceutical industry and is proving to be a desirable tool for preparing individual patient medications. It combines precision, accuracy, and flexibility to create personalized medications. It could also speed up the supply chain of clinical trials and allow for on-demand manufacturing. It is also a promising method to customize the dosage form for each individual patient.
Inkjet printing on uncoated tablets offers many benefits and is rapidly gaining acceptance in the pharmaceutical industry. It offers the best versatility among all printing technologies and can print complex logos and machine-readable codes. Furthermore, it has the ability to handle tablets of various shapes and offers simultaneous multicolor printing and uncoated tablet processing. With its precision, it ensures high-quality tablet production.
In addition to improving the quality of printed APIs, the method allows for a more reliable in-line PAT tool, enabling continuous feedback for drug release testing. This technique can be applied in clinical trials, local pharmacies, and in industrial continuous inkjet printing lines. However, it has to be noted that the proposed technique has not been tested for the effects of drying times on drug formulations.
The next phase of the inkjet revolution is about to begin. The emergence of inkjet printing technology is expected to benefit small and mid-size businesses. Currently, inkjet technology is available in mid-sized printers and roll-to-cut sheet presses. Furthermore, it is capable of supporting various types of uncoated stock applications, including direct mail and transactional documents. And, it is only a matter of time before it is widely adopted.
Requirements for a Pharmaceutical Printing Service
The pharmaceutical industry is growing and advancing as more people seek better access to medicines. Nevertheless, printing inefficiencies can pose a major problem in this field. With this in mind, it is essential to find a reliable pharmaceutical printing service. Here are some of the prerequisites you should consider:
The first thing you need to look for in a pharmaceutical printing service is the quality of their work. Quality is essential in the pharmaceutical industry, as a misprinted label could lead to an overdose or loss of a license. Quality pharmaceutical printing services are able to meet strict quality standards, so that you can be sure that your printed documents are accurate. This will help you stay compliant and competitive.
A quality pharmaceutical printing services has the ability to handle high volumes. They are equipped to handle a variety of print jobs, including FPLA and OTC Drug Review. Color management is essential for pharmaceutical printing, and there are many advanced options to consider. For example, a continuous inkjet printer, or a touch-screen one, can help you produce high-quality pharmaceutical print jobs.
A pharmaceutical printing service should be able to meet the unique needs of a pharmaceutical company. This includes its extensive documentation, packaging, labeling, medical information, internal communications, sales, and marketing. Pharmaceutical companies are heavily regulated and paper-intensive environments. A good pharmaceutical printer will eliminate bottlenecks and ensure that your company maintains HIPAA compliance. With a managed print service, you will be able to minimize the risk of fraud and other malpractice.
The quality of packaging and labeling is critical for pharmaceutical products. High-quality labeling gives customers a vital sense of security. Oliver's world-class services, anti-counterfeiting technologies, and genuine customer service ensure that you get the highest quality labeling for your pharmaceutical products.